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Rooftop Access Solutions for a Technology Centre Renovation

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Project Specs:

Location: Knutsford, Cheshire, UK 

Application: Data centre rooftop access solutions - access step overs, stair solutions, rubber pads, and service riser gratings

Product: Moulded Grating,Stairs and Crossovers, Structural Shapes, and GRP Railing System

Overview

This renovation project involved a large-scale upgrade of a long-standing technology centre in Knutsford, Cheshire, UK.The facility plays a vital role in supporting data processing operations and houses critical infrastructure, including fibre-optic networks and extensive rooftop equipment.

Problem

This aging data centre facility, undergoing significant renovation, presented a series of complex challenges for the Fibergrate project team. A large amount of equipment was being installed on the roof, including extensive cable trays for current and future use. These installations created numerous obstacles in a confined area, making it difficult for workers to access equipment safely and efficiently. A solution was needed to provide safe navigation over and around these obstructions, without compromising the integrity of the roof. 

Solution

To solve the problems on site, a complete and custom access system was installed.  

Custom Access Structures 
GRP step overs and stair solutions were built to help workers move safely across rooftop obstacles. 

Roof Protection 
Rubber pads were placed under all structures to spread the load and protect the roof membrane from damage. 

Safe Equipment Access 
GRP service riser gratings were added to give safe access to riser cupboards with fibre-optic cables. 

Expert Installation 
The team handled the full installation, making sure everything was done safely, correctly, and with no delays. 

The access systems were built using GRP, which offered several key benefits: 

  • Corrosion Resistance: Ideal for outdoor and rooftop environments 

  • Non-Conductivity: Safe to use around electrical and fibre-optic systems 

  • Lightweight: Easy to transport and install 

  • Durability: Long-lasting with low maintenance needs 

  • Slip Resistance: Improves safety for workers in all weather conditions 

Fibergrate project team delivered a tailored access solution that met all site requirements. The solution ensured safe navigation, protected sensitive infrastructure, and an on-timinstallation to minimise disruption to the ongoing renovation process. The result was a reliable, low-maintenance system designed to consistently meet operational standards—even in the most demanding environments.